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sag mill control

Founded by Dr. Karl Gugel, Digital Control Lab started its life in 1998 as an electronics consulting firm known as DiCon Labs. During the early years, DiCon Lab was contacted by a leading cement manufacturer to replace microphone based systems for real-time mill loading measurements

mill filling prediction tool addresses productivity

Apr 02, 2020 · SAG mills are a key asset for mineral processing operations as one of the critical stages of extracting mineral out of ore, and their continued stable operation is central to productivity. However, the performance of a SAG mill changes rapidly in response to conditions such as feed size and hardness as well as longer-term variability due to

throughput optimisation in milling circuits

SAG mill discharge control is quite involved due to few interactive variables, such as mill discharge sump level, classification hydro-cyclone variables (feed density, flow and pressure) and water feed rate to the sump. Model predictive control (MPC), which is a multi-input multi-output (MIMO) controller, is very suitable for this purpose.

(pdf)influence of feed size on ag sag mill performance

When the feed size of a SAG mill becomes coarser, i.e. α r increases, the energy required to break the ore increases, i.e. φ r and φ f increases (Morrell et al., 1996; Morrell and Valery, 2001

unlocksag mill capacity with process control optimization

The instrumentation installed on a SAG mill is integral to control. For example, the mill load and noise sensors are instruments that provide essential information for an optimized SAG mill operation. Insufficient understanding of the ore characteristics and feed composition can result in an ineffective SAG mill operation

improvedmill controlat lihir gold mine in papua new

Oct 25, 2018 · Instead, SAG mill process control systems that aim to maximize SAG mill federate should target operation at the optimal volumetric mill filling for the prevailing feed. Despite the importance of volumetric mill filling, a measurement is not traditionally provided to the mill operator or metallurgist by instrumentation (Toor, 2015)

what'sthe difference between sag mill andballmill

SAG mills grinding media includes some large and hard rocks, filled rate of 9% – 20%. SAG mill grind ores through impact, attrition, abrasion forces. In practice, for a given ore and equal processing conditions, the AG milling has a finer grind than SAG mills. How does a sag mill work?

aplant scale validated matlab based fuzzy expertsystem

Oct 01, 2018 · SAG mill control, delivers more challenges to the control room operators due to its nonlinear and complex behaviour. In order to cope with operating problems or to stabilize/optimize the circuit, operators should answer the following questions for each control action:

[pdf] evolution ofsag mill process control at the xstrata

Corpus ID: 166222848. Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation @inproceedings{Bartsch2008EvolutionOS, title={Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation}, author={E. Bartsch and Chief Engineer and Guy Comeau and Senior Metallurgist and C. Hardie and Former Chief Metallurgist}, year={2008} }

paper # 25 copper mountain overview on the grinding

The grinding circuit for the Copper Mountain project consists of one FLSmidth SAG mill and two FLSmidth ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

sag mill controlinstability causes and solutions ceec

SAG Mill Control Instability: Causes and Solutions. Oscillatory unstable behaviour in a SAG mill is characterised by the mill constantly cycling between an overload condition and recovery from that condition by a substantial reduction in feed rate tonnes. Such behaviour is commonplace with SAG mills and gives rise to a significant overall

sag mill control it shouldn'tbe that hard ceec

SAG Mill Control: it shouldn't be that hard An economically appealing method for improving operations is available without the capital expense — get more out of a mill by applying the advanced control capabilities in the existing plant control system

optimal speedcontrolfor a semi autogenousmillbased on

In a SAG mill, the speed control system is a nonlinear and strongly coupled multivariable system. The proportional integral (PI) vector control method is used in the mill control system . The PI vector control method cannot meet the requirements of high-performance control when the mill speed control system is subjected to external disturbance

[pdf] evolution ofsag mill process control at the xstrata

Corpus ID: 166222848. Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation @inproceedings{Bartsch2008EvolutionOS, title={Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation}, author={E. Bartsch and Chief Engineer and Guy Comeau and Senior Metallurgist and C. Hardie and Former Chief Metallurgist}, year={2008} }

gearless milldrives grinding abb

ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability …

welcome to manta controls manta controls

Manta Controls ® have developed the Manta Cube ® system where it is available for SAG Mill Control, AG Mill Control, Ball Mill Control, Flotation Control, Thickener Control and CCD Control. Control of other process units are also available. Read more

electronic ear in sag mill automation control

Aug 25, 2004 · Nordberg is a supplier of all types of grinding mill systems to the gloabl mining market. We supply acoustic response based control systems for tumbling mills of all types, including SAG mills as an aftermarket product. You can contact me for more information. [email protected]

paper # 25 copper mountain overview on the grinding

The grinding circuit for the Copper Mountain project consists of one FLSmidth SAG mill and two FLSmidth ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

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